Overview:
鈥 The Snickers bar combines nougat, caramel, peanuts, and chocolate, showcasing key candy-making processes.
鈥 A food engineer explains the science behind its textures and flavors, emphasizing the aeration in nougat, the chewyness of caramel, and the chocolate coating technique.
鈥 With 15 million bars produced daily, precision in each stage is essential to create this popular confection, especially during Halloween.
By Richard Hartel, University of Wisconsin-Madison

It鈥檚 Halloween. You鈥檝e just finished trick-or-treating and it鈥檚 time to assess the haul. You likely have a favorite, whether it鈥檚 chocolate bars, peanut butter cups, those gummy clusters with Nerds on them or something else.
For some people, including me, one piece stands out 鈥 the Snickers bar, especially if it鈥檚 full-size. The combination of nougat, caramel and peanuts coated in milk chocolate makes Snickers a popular candy treat.
studying candy and ice cream at the University of Wisconsin-Madison, I now look at candy in a whole different way than I did as a kid. Back then, it was all about shoveling it in as fast as I could.
Now, as a scientist who has made a career studying and , I have a very different take on candy. I have no trouble sacrificing a piece for the microscope or the texture analyzer to better understand how all the components add up. I don鈥檛 work for, own stock in, or receive funding from Mars Wrigley, the company that makes Snickers bars. But in my work, I do study the different components that make up lots of popular candy bars. Snickers has many of the most common elements you鈥檒l find in your Halloween candy.
Let鈥檚 look at the elements of a Snickers bar as an example of candy science. As with almost everything, once you get into it, each component is more complex than you might think.

Airy nougat
Let鈥檚 start with the nougat. The nougat in a Snickers bar is a with small sugar crystals distributed throughout.
One of the ingredients in the nougat is egg white, a protein that helps stabilize the air bubbles that provide a light texture. Often, nougats like this are made by whipping sugar and egg whites together. The egg whites coat the air bubbles created during whipping, which gives the nougat its aerated texture.
A boiled sugar syrup is then slowly mixed into the egg white sugar mixture, after which a melted fat is added. Since fat can cause air bubbles to collapse, this step has to be done last and very carefully.
The final ingredient added before cooling is powdered sugar to provide in the batch. The presence of small sugar crystals makes the nougat 鈥渟hort鈥 鈥 pull it apart between your fingers and it breaks cleanly with no stretch.
Chewy caramel
On top of the nougat layer is a band of chewy caramel. The chewiness of the caramel contrasts the nougat鈥檚 light, airy texture, which provides contrast to each bite.
Caramel stands out from other candies as it , such as cream or evaporated milk. During cooking, the milk proteins react with some of the sugars in a complex series of reactions called , which imparts the brown color and caramelly flavor.
starts with proteins and certain sugars. The , which are brown coloring compounds, and a variety of flavors. The specific flavor molecules depend on the starting materials and the conditions, such as temperature and water content.
, like that in the Snickers bar, is cooked up to about 240-245 degrees Fahrenheit (115-118 degrees Celsius), to control the water content. Cook to too high a temperature and the caramel gets too hard, but if the cook temperature is too low, the caramel will flow right off the nougat. In a Snickers bar, the caramel needs to be slightly chewy so the peanuts stick to it.
Chocolate coating
, raw cocoa beans are harvested from cacao pods and then fermented for several days. After the fermented beans are dried, they are roasted to develop the chocolate flavor. As in caramel, the Maillard browning reaction is an important contributor .
The milk chocolate coating on the Snickers bar happens through . The naked bar, arranged on a wire mesh conveyor, passes through a curtain of tempered liquid chocolate, covering all sides with a thin layer. coating makes it glossy and gives it a well-defined snap.

The flow of the tempered chocolate needs to be controlled precisely to give a coating of the desired thickness without leading to tails at the bottom of the candy bar.
The Snickers bar
When done right, the result is a delicious Snickers bar, a popular Halloween 鈥 or anytime 鈥 candy.
With about , getting every detail just right requires a lot of scientific understanding and engineering precision.
This article is republished from , a nonprofit, independent news organization bringing you facts and trustworthy analysis to help you make sense of our complex world. It was written by: ,
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Richard Hartel has previously consulted for Mars Wrigley, but not in the past decade, and does not receive funding from them nor own shares in their company.